1.Full-electric for the machine, energy saving and environment protection. Energy reduced 50%~60% if comparing with hydraulic machine.
2.Full-electric digital control to achieve precise position. position accuracy for mold movement improve to 0.03mm from 0.05mm(Hydraulic machine).
3.Most efficient energy utilization realized by full-electric digital control system. Servo motor drive machine directly, reduce the energy consumption during energy conversion process for hydraulic machine.
4.Shorten cycle time. 19.6s is realizable for product.
5. Save labor cost. With three axes servo driven robots, it’s able to reduce 2 workers for each machine. Saving staff wage and management cost therefore.
6. Meet highly hygienic standard. Full electric driven machine is more suitable for the application of food, beverage, medicine etc. which has strict hygienic requirement.
7.Utility model patents and know how is applying to this machine.
product feature
1. Equip with servo motor to drive die-head, blow pin and carriage movement.
2. SIEMENS S7-200 PLC, response speed is 0.37μs
3. Blow pin adjust by setting parameters from the touch screen, free from mechanical adjusting.
4. Replace mechanical structure of hydraulic cylinder and sensor with servo motor and ball screw rod, providing accurate action, quick movement and fast responding.
5. Incorporate with electric lift platform and deflash device.
6. Use famous pneumatic, hydraulic and electrical control element with long life usage.
7. Optionally configurate with automatic material loading machine and product conveyor to meet flow line production.
8. Extruder uses variable frequency control which adapt to the change of extruder rotation speed in blowing process.
Category
Item
Units
Parameter
Basic information
Feature
/
SINGLE LAYER
Production Volume
L
10
Plastic proceed
/
PE\PP
No. of die head
/
1
Center distance
mm
120
Machine weight
kg
12000
Machine dimension
mm,L×H×W
4.3*2.7*4.3
Die Head
Die head heating zone
/
3
Die head heating power
kW
7
Clamping unit
No. of station
/
2
Min. clamping distance
mm
230
Clamping stroke
mm
350
Max. mold dimension
(mm,W×H)
620x495
Clamping force
kN
127
Extrusion system
Extruder diameter
mm
75
Extruder length/diameter ratio
L/D
24
Extruder rotating speed
r/min
10~67
Max. extrusion capacity
kg/h
90
Extruder motor power
kW
22
Barrel heating zone
/
4
Barrel heating power
kW
12.5
Power syetem
Servo mold clamping motor
(kW)
5.5+5.5
Servo electric mold movement
(kW)
5.5+5.5
Servo electric blow pin
(kW)
3+3
Servo electric thickness control
(kW)
4.5
Pressure of Pneumatic System
Mpa
06.—0.8
Pressure of cooling system
Mpa
02.—0.3
Air consumption
m3/hr
8~10
Power of knife
(kW)
2
Total power
(kW)
85.9
Remark
Grinder recommend
hp
10
Chiller recommend
hp
8
Air compressor recommend
hp
10
1. For material cyclic utilization, customer could choose to equip hydraulic automatic filter exchange device, bottom blower, thickness controller, Auto deflash unit.
2. Optional configuration: advanced sealing knife, transverse cutting knife, imported hot knife and cold knife etc.
3. Optional configuration: oblique blow pin, bottom blow pin, needle blow pin, auxiliary cooling device etc.
4.Thickness control system is optional.
5. Permanent brushless DC motor is developed by Leshan for professional use in extrusion blow molding machine. It’s reliable and save energy from 8% to 15% in total.
6. Macromolecular mixture screw. Guarantee the product function and save material 30%-50%.
7. Austria SIGMATEK electrical control system. Execute command speed is tenfold of the traditional model.
8. Remote after-sales service system with the function of automatic system trouble analysis, maintenance record, report form statistics, video transmission, SMS notice and alarm etc.
9. Optional configuration: pneumatic conveying system, conveyor belt, automatic material supplying system, four in one material feeder etc.
10. Optional configuration: leak proof test, in mold labeling, mold rejection pin function, mold stretch function.
11. Machine platform could be move back and forth. It’s convenient for mold installation.
12. Optional configuration: parison folder function, two axes servo driven robots and uniaxial servo driven robot
13. Optional configuration for die-head: spreader type, screw type, continuous extrusion and storage extrusion.
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